EXHAUST COMPONENTS
Ceramic Coated Headers

In order to Design a set of headers that would work in a Bronco, we had several things we had to have in order to build a set of headers we would be willing to sell.                                                                                 

1  To use large tubes, so we went with 1 5/8" tubes and 2.5" collectors

2  To fit as many engine and transmission combinations as possible and the non modified linkages that go with them.

3  To be bolted in without removing drive shafts or motor mounts. 

4  Not to hit the frame or inner fenders and to be as far from the floor as possible.

5  Be able to remove the starter without removing the header.

 

                                

                                          Driver side Header                                       Passenger side Header

                                                    

Right side Header and stock starter

               Right side Header down pipe and C4 dipstick

                                  

     
   

Shopping Cart

Part Number

               PART                

Price 

13-32111 BOLT DOME FLANGE Headers Ceramic Coated

$ 489.99

13-32310 TEST SET  2 BOLT DOME FLANGE 

$ DEPOSIT

 
 

 

 

 

 

 

 

                  

 

 TEST SET UNCOATED HEADERS

HOW CAN I BE SURE THE HEADERS WILL FIT MY ENGINE AND TRANSMISSION COMBINATION !    WE NOW HAVE A TEST SET OF HEADERS JUST CALL US, WE WILL SEND THEM OUT AND YOU CAN PUT THEM TO THE TEST. THE TEST SET WILL COME UNCOATED SO THEIR IS NO WORRY ABOUT THEM BEING SCRATCHED, JUST CLICK THE BUY NOW BUTTON FOR THE HEADER TEST SET FOR COMPLETE DETAILS.

 
ENGINES AND TRANSMISSIONS TESTED AS OF YET

289

302/5.0L

351W/5.8L

      

       
       
       
3SPEED (TL) Y Y Y
4 SPEED (TL) Y Y Y
NP 435 Y Y Y
ZF 5 SPEED Y Y Y
NV 3550 N N N
NV 4500 N N N
C-4 Y Y Y
C-6 Y Y Y
AOD Y Y Y
AODE Y Y Y
4L60E N N N
 

 

 

DYNO TESTING RESULTS FOR HEADERS AND 2 INTO 1 EXHAUST

The specs. of the test Bronco: Pat's Bronco has a 351W- Mass air- EFI -GT 40 manifolds, ZF 5 speed, D20, 456 gears and 35" tires.

The first picture: Is the results for the first three test runs so we could establish a baseline. We used an average of the three and came up with 164.2 horsepower.

The second picture: Is after we put the headers on that is the only thing we changed. We used the same exhaust and mufflers. We were excited to see a jump in horsepower it went from 164.2 to 189.1 that is a gain of 24.9 bolt on horsepower.   

The third picture: Is after we removed the dual exhaust and put on our new 2 into 1 exhaust and Magnaflow muffler, again we were excited to see a jump in horsepower it went from 189.1 to 201.4 that is an additional gain of 12.3 bolt on horsepower. That means by adding our headers and 2 into 1 exhaust kit it is possible to get 37.2 bolt on horsepower without changing anything on the motor. We are sure we could easily see more horsepower buy changing out the fuel injectors, throttle body and MAF but that is for another day.

Dyno base run 164.2 HP

Only changed Headers 24.9 HP Changed headers and exhaust 37.2 HP

 Click on the pictures to see a bigger version

 

HEADER INSTALL KIT

Good seal Header gaskets Multi-layer re-usable aluminum exhaust manifold gasket. The Stainless Steel  header bolts have small heads for good clearance.

 

 

Shopping Cart

Part Number

               PART                

Price 

13-30021 DELUXE INSTALL KIT W 3 BOLT FLANGE WITH WEDGE LOCK BOLTS                                                 (INCLUDES 13-30010, 13-30011, 13-30030)

$ 109.99

13-30020 DELUXE INSTALL KIT WITHOUT FLANGE WITH WEDGE  LOCK BOLTS                                      (INCLUDES 13-30010, 13-30030)

$ 94.99

 

 

ALUMINUM EXHAUST GASKETS

Good seal Header gaskets Multi-layer re-usable aluminum exhaust manifold gasket. These gaskets fit 289-351W engines and most after market heads.

 

 

   

Shopping Cart

Part Number

               PART                

Price 

13-30010 GOOD SEAL ALUMINUM HEADER GASKETS

$29.99

 

 

ALUMINUM 3 BOLT FLANGE GASKET KIT

Made from dead soft aluminum, to assure a good seal if their are any small imperfections in the sealing surface, when the flange bolts are tightened down the gasket forms to fit. Because they are made from aluminum they won't burn out so they can be reused. Kit comes with 6 nuts and bolts.

 

 

 

Shopping Cart

Part Number

               PART                

Price 

13-30011 GOOD SEAL ALUMINUM COLLECTOR FLANGE GASKETS

$14.99

 

 

WEDGE LOCK HEADER BOLTS

These Stainless Steel header bolts are a great upgrade to any header. The bolt has a small head to fit with those bigger tube headers. These header bolts are the best set up you can buy to keep your header bolts tight. We tested this new design on our Race Bronco in Baja and are proud to say we did not have to tighten them at all during the race in fact we haven't had to tighten them since we installed them. Because of the new locking flange and wedge washers the bolt locks itself without using any additional washers, clips, wire or loc-tite.

 

Shopping Cart

Part Number

               PART                

Price 

13-30030 WEDGE LOCK HEADER BOLTS SET OF 16

$69.99

 

 

2 INTO 1 EXHAUST SYSTEM
This kit is a 2 into 1 setup made from 2.5" exhaust pipe and is designed to fit the BC Broncos headers. You can buy just the pipes or the complete system with the Magnaflow muffler and exhaust hanger.

    

  

 

Finally, an easy and affordable way to put exhaust on your Bronco. This system can be installed in your garage in about 1 hour We designed this system to be able to be removed by making all of the connections slip joints so the system comes with muffler clamps but can welded once installed

 

 

Shopping Cart

Part Number

               PART                

Price 

13-01111

289/302/5.0L  2 INTO 1 EXHAUST FOR  BC HEADERS WITH STAINLESS STEEL MAGNAFLOW MUFFLER

$ 189.99

13-01121

351W/5.8L   2 INTO 1 EXHAUST FOR  BC HEADERS WITH STAINLESS STEEL MAGNAFLOW MUFFLER

$ 189.99

13-01112 289/302/5.0L   2 INTO 1 EXHAUST  FOR BC HEADERS WITHOUT MUFFLER

$ 99.99

13-01122 351W/5.8L   2 INTO 1 EXHAUST  FOR BC HEADERS WITHOUT MUFFLER

$ 99.99

13-00011 EXHAUST CLAMP  2.5"

$ 1.99

13-00012 EXHAUST CLAMP  3"

$2.99

13-30050 O2 BUNGS

$ 9.99 PR

 

 

 MAGNAFLOW MUFFLER

Features and Benefits: THE WIDE OPEN PERFORMANCE DIFFERENCE! MagnaFlow Performance mufflers are 100% stainless steel and lap-joint welded for solid construction and rugged reliability even in the most extreme conditions. They feature a free-flowing, straight-through perforated stainless steel core, stainless mesh wrap and acoustical fiber fill to deliver that smooth, deep tone. Mufflers are packed tight with this acoustical material unlike some others' products to ensure long life and no sound degradation over time. Backed by a Lifetime Warranty.

 

 

 

 

     

                        

  

 

Shopping Cart

Part Number

               PART                

Price 

13-30111 STAINLESS STEEL MAGNAFLOW MUFFLER           2 - 1/2" IN 1 - 3" OUT

$ 99.99

13-30112 POLISHED STAINLESS STEEL MAGNAFLOW MUFFLER                                                                              2 - 2 1/2" IN 1 - 3" OUT

$149.99

13-30121 STAINLESS STEEL MAGNAFLOW MUFFLER           2 - 2 1/2 IN 1- 2 1/2 OUT

$ 99.99

13-30122 POLISHED STAINLESS STEEL MAGNAFLOW MUFFLER                                                                              2 - 2 1/2 IN 1- 2 1/2 OUT

$149.99

 

 

 

 OXYGEN SENSOR
Just drill a 1" hole in the pipe and drop the O2 bung in the tube up to the shoulder and weld it in place. The shoulder allows you to make sure the oxygen sensor goes deep enough into the pipe to give the computer a good reading.

 

   

 

 

Shopping Cart

Part Number                    PART            

Price 

88-00030 BOSCH OXYGEN SENSOR

$41.99 EA

13-30050 OXYGEN SENSOR BUNG

 $9.99 PR

 

 

All words, graphics, images and code © 2000-2008 B.C. Broncos. All rights reserved. Please do not copy any element of this website without permission.

PLEASE READ THE FOLLOWING

Before ordering products from B.C. Broncos, please read the following information, including warranty information and statement of liability. By placing an order to purchase products from B.C. Broncos, you are confirming that you have read and agree to our warranty and statement of liability.

WARRANTY POLICY
Within 30 days of receiving a product, if you find the product defective or incorrect, return it to B.C. Broncos. We will repair or replace any product found to be defective, subject to our inspection. Warranty is limited to the cost of the replacement part. Some items purchased from B.C. Broncos and built by other manufacturers may or may not carry warranty's issued by the manufacturer. B.C. Broncos is not a party to such warranty's, and all claims on manufacturer warranty's should be made directly to the manufacturer. No further warranty's are expressed or implied.

RETURNED GOODS POLICY
All items returned to B.C. Broncos which were originally paid for by credit card are subject to a 10% restocking fee.

STATEMENT OF LIMITED LIABILITY
Because B.C. Broncos has no control over the installation and/or other uses of our products, B.C. Broncos will not be held liable for personal, property, legal, or financial damages or claims stemming from the use or misuse of any product we manufacture or sell. The purchaser assumes all responsibility for the safety, proper installation, performance, and applicability of these products. If you have any doubts or concerns about the installation, function, performance or proper use of any of our products, please call our toll free number before proceeding with the installation or use of the product