|
|
|
| DRIVE TRAIN TRANSFER CASE
|
| |
| Advance Adapter's History of the Atlas
Transfer Case |
In late 1995, Advance Adapters, Inc., sought to venture
into the ultra low 4WD gear business to satisfy the high demand that 4WD
enthusiasts were looking for. With various low gear units out on the
market already, we wanted to design a product that was unique - something
we felt would command a market of its own. We heard of tooling and some
components that were available from the early Ford Courier 4WD
conversions. We felt that buying the tooling and the engineering would be
a fast start for developing a low gear ratio transfer case. |
|
| Prototype unit. We called it "the
peanut" case because of it's shape. |
|
The tooling was purchased from a gentleman
in Ohio. From that point on, we began incorporating new features into the
Atlas transfer case. One of the first things to be added were
synchronizers to allow "shift on the fly" capability, combined with a new
lower ratio by utilizing a full gear set. Included in this new transfer
case would be a much needed heavy duty rear output shaft. Based on our
acquired tooling, we targeted Wranglers, and early Broncos, which are of
the "left hand" drop configuration. As we took into consideration these
changes, we soon found that the tooling we purchased would be limiting. We
needed a more versatile design allowing us to also include the right hand
drop applications (CJ's), as well as early and late model left hand drop
applications.
|
With the original reworked tooling, we had produced 5
prototype units that we shipped out to chosen candidates for testing.
Reports back from one prime candidate, who has a well know early Bronco,
warranted the demand for a totally new design and tooling. After his first
few trails we were not surprised to hear of a broken prototype. We
immediately received this unit back for analyzing and found that the gear
design was marginal. |
|
To quickly get our candidate back on the trails, we
shipped out another prototype unit. In the meantime, we began redesigning
the Atlas to withstand the abuse that these units would be subjected to.
This meant redesigning the case of the Atlas to accommodate larger gears
and eliminating the original reworked tooling. Just about the time we had
the Atlas I completed, we were assured of being on the right track when
the second prototype failed in the burly Bronco. (He had now cracked two
"peanuts"!). Fortunately, we were ready to ship the first totally new
Atlas I to rescue the "peanut". Continuing close contacts with our Bronco
test pilot, we are pleased to report no failures. Now, he says he is
breaking other weak links like Dana 60, 35 spline axles!
With the Atlas I in production, Advance Adapters
purchased a prototype vehicle of their own to aid in the further
refinement of the Atlas I transfer case. This was a 1989 Jeep YJ with a 6
cylinder and Torqueflite automatic transmission. As we started installing
the Atlas I into the vehicle, we realized our next set of challenges to
overcome. In trying to produce the Atlas I for a wide range of vehicles,
we overlooked the front driveline clearance on this particular vehicle. We
lacked about a 1/2" of clearance on the Torqueflite transmission pan and
had some problems with the shifter linkage serving this vehicle. To remedy
these problems, we opted to retrofit a GM TH350 automatic replacing the
Torqueflite to allow the Atlas I to be installed in this vehicle. |
Knowing that we had to make provisions for front
driveline clearance and shifter linkage, we opted once again to do some
fine tuning on the Atlas I. We found that the Jeep automatics were going
to be a popular application, so we decided to stretch the case 1" from
centerline to add clearance for the front driveline. At the same time, we
redesigned the shifter linkage to accept a modular twin stick design for
the Atlas consumer. As we stretched the unit, we utilized the added space
by enlarging the gears, creating a super strong transfer case. |
The Atlas II was then created
|
With the Atlas II now in production, we were presented
with some new applications. The Jeep Wrangler TJ series seemed to be a
popular application. We were concerned with the shifting mechanisms
fitting into the new TJ consoles, so Advance Adapters purchased a 1998 TJ
for prototyping the Atlas II and to obtain the proper shift linkage
configuration. This application and installation is previewed in the Jeep
TJ Installation section of the Atlas Manual. |
The Atlas II has proven to answer the gearing requests
that the 4WD enthusiast was looking for. Although the unit was originally
designed around the Jeeps and early Broncos, now the universal design of
Atlas II enables it to fit a wide range of vehicles. Offered are two new
super strong ratios of 3.8:1 low range and a 4.3:1 extreme trail ratio.
Since then, numerous upgrades have been incorporated
and a wide variety of ratio options have been designed to accommodate any
type of drivetrain combination. The Atlas 2 speed ratios include: 2.0,
3.0, 3.8, 4.3, 5.0 & 6.0. |
Phases of design and development |

peanut prototype |

Atlas 1 |

Atlas 2 |
|
Along with these 6 different ratio options, we are now
producing our new 4 speed Atlas Transfer Case. Atlas 4 speed ratios
include: (1.0:1 / 2.0:1 / 2.72:1 / 5.44:1) OR (1.0:1 / 2.72:1 / 3.8:1 /
10:34:1) |
| |
|
| |
| ATLAS II 2 SPEED TRANSFER CASE |
The Advance Adapters gear-driven transfer cases are the ultimate in gearing
and strength. With over 7000 units sold, the Atlas 2 speed is the solution
for combining both on and off-road performance. The Atlas II from Advance
Adapters offers a solid, one- piece case design and is manufactured from 356
T-6 heat treated aluminum alloy. The massive gears are helical cut and
synchro-equipped for “shift-on-the-fly” capability. These gears are
available in six different low range ratios (2.0:1, 3.0:1, 3.8:1, 4.3:1,
5.0:1, 6.0:1) and are supported by needle bearings, precision matched to
8620 shafts. The 32 spline 1 3/8” output shafts are supported by large taper
bearing sets. The Atlas also features a unique twin stick design that offers
multiple shift positions for neutral, 2wd high,4wd high,2wd low (rear), 4wd
low, 2wd low (front).*front dig*
The Atlas 2 speed and 4 speed transfer cases is sure to bring you the utmost
in dependability and performance with the best warranty in the industry. The
Atlas transfer cases are guaranteed against defects in workmanship and
materials for the life of the original purchaser. This lifetime guarantee
covers and is limited to gear sets and castings. The remainder of the unit
is covered by their limited 1 year warranty.

This Atlas !! is bolted to the ZF 5 speed

FREE
speedo cable with any ATLAS Transfercase.
Click for price |
Part Number |
PART |

|
22-20040 |
ATLAS II TRANSFER CASE 6.0 |

|
22-20030 |
ATLAS II TRANSFER CASE 5.0 |

|
22-20020 |
ATLAS II TRANSFER CASE4.3 |

|
22-20010 |
ATLAS II TRANSFER CASE 3.8 |

|
22-20050 |
ATLAS II TRANSFER CASE 3.0 |

|
22-20060 |
ATLAS II TRANSFER CASE 2.0 |
|
| |
| ATLAS II 4 SPEED TRANSFER CASE |
The 4 speed has essentially two parts. The first is the reduction housing
This housing holds a 6 gear planetary assembly that has a low range of
2.72:1 and a 1:1 in high range. We use a planetary assembly that was
originally run in a NP241-HD transfer case. This assembly has been rated to
withstand 5,555 ft/lb of torque and up to 11,000 lbs gross vehicle weight.
The second part of the 4 speed may look the same as the standard 2 speed
Atlas, but it does have some differences. The main case of the 4 speed is
the same raw casting, but has some machining variations to make it into a 4
speed. The main case functions independently from the front reduction
housing and retains all of the normal Atlas features.
When all this is put together, you get a new legendary Atlas transfer case
with the best combination of gear ratios ( 1:1, 2.0:1, 2.7:1 & 5.4:1 ) or (
1.1, 2.7:1, 3.8:1 & 10.3:1 ).
The Atlas 2 speed and 4 speed transfer cases is sure to bring you the utmost
in dependability and performance with the best warranty in the industry. The
Atlas transfer cases are guaranteed against defects in workmanship and
materials for the life of the original purchaser. This lifetime guarantee
covers and is limited to gear sets and castings. The remainder of the unit
is covered by their limited 1 year warranty.
Click for price |
Part Number |
PART |

|
22-20071 |
ATLAS II TRANSFER CASE 4 SPEED 5.44 |

|
22-20072 |
ATLAS II TRANSFER CASE 4 SPEED 10.34 |
|
| |
| HEAVY DUTY
DRIVE SHAFTS |
These heavy duty drive shafts are custom built for B.C. Broncos to our
specifications. With full length 7" splines, they are made to work with
long travel suspensions without overextending or bottoming out. Assembled with
high quality components including Spicer U-joints. All of our drive shafts are
custom made per your length just give us a call and it us usually shipped to
you within 2 days.
TEC TIP: The
most common reason for u-joint failure is due to over tightening the u-bolts,
use a short wrench to avoid over tighten the nuts. The transfer case side of the drive shaft torque is 20-25, The differential
side of the drive shaft U BOLT torque is 8-15. ( Ford 1977 truck shop
manual )


 |
Click for price |
Part Number |
PART |

|
25-11200 |
DRIVE SHAFT FRONT |

|
25-11100 |
DRIVE SHAFT REAR |

|
23-00030 |
U - JOINT SAVER |
|
|
|
| |
| EXTREME DUTY DRIVE SHAFTS |
These heavy duty drive shafts are custom built
for YOU. With full length 7" splines, they are made to work with
EXTREME long travel suspensions without overextending or bottoming out.
Assembled with high quality components including Spicer U-joints.
TEC TIP: The
most common reason for u-joint failure is due to over tightening the u-bolts,
use a short wrench to avoid over tighten the nuts. The transfer case side of the drive shaft torque is 20-25, The differential
side of the drive shaft U BOLT torque is 8-15. ( Ford 1977 truck shop
manual )


Click for price |
Part Number |
PART |

|
25-11120 |
EXTREME ANGLE DRIVE SHAFT |
|
| |
| U-JOINT SAVER |
The U-joint saver keeps the caps on your u-joint. It
prevents you from loosing a u-joint cup when you go to install a drive shaft
at home It comes in really handy on your spair drive shaft, it really sucks
when you go and get your spare drive shaft and a u-joint cap is missing or
it is laying there but missing some of the bearings. This is the best
tool for the money, it will save you so much aggravation and TIME.

 |
Click for price |
Part Number |
PART |

|
23-00030 |
U-JOINT SAVER
(1310 STANDARD FOR BRONCOS) |
|
|
|
| |
| TRANSMISSION & TRANSFER CASE
HARDWARE |
When you put in a new drive shaft it is a good idea to use new
hardware, The upper bolts we carry are 12 point witch has a smaller head
allowing you to use a 5/16 gear wrinch. The lower u-bolt kit are the correct
ones for the stock 1310 type u-joint.

TEC TIP: The most common
reason for u-joint failure is due to over tightening the u-bolts, use a short
wrench to avoid over tighten the nuts. The transfer case side of the drive shaft torque is 20-25, The differential
side of the drive shaft U BOLT torque is 8-15. ( Ford 1977 truck shop
manual )
 |
Click for price |
Part Number |
PART |

|
25-21000 |
DRIVE SHAFT BOLTS |

|
25-30000 |
SPICER DRIVE SHAFT U-BOLT KIT (2 U BOLTS 4 NUTS
4 LOCK WASHERS) |

|
25-21010 |
DRIVE SHAFT BOLT KIT |
|
|
|
PLEASE READ THE FOLLOWING
Before ordering products from B.C. Broncos, please read the following information, including warranty information and statement of liability. By placing an order to purchase products from B.C. Broncos, you are confirming that you have read and agree to our warranty and statement of liability.
INTERNET PRODUCT & PRICING POLICY
Due to the constant market changes, prices listed online are subject to change without notice. Additionally, sometimes parts will very from the picture shown due to slight manufacturing changes and or different sources.
WARRANTY POLICY
Within 30 days of receiving a product, if you find the product defective or incorrect, return it to B.C. Broncos. We will repair or replace any product found to be defective, subject to our inspection. Warranty is limited to the cost of the replacement part. Some items purchased from B.C. Broncos and built by other manufacturers may or may not carry warranty's issued by the manufacturer. B.C. Broncos is not a party to such warranty's, and all claims on manufacturer warranty's should be made directly to the manufacturer. No further warranty's are expressed or implied.
RETURNED GOODS POLICY
All items returned to B.C. Broncos which were originally paid for by credit card are subject to a 10% restocking fee.
STATEMENT OF LIMITED LIABILITY
Because B.C. Broncos has no control over the installation and/or other uses of our products, B.C. Broncos will not be held liable for personal, property, legal, or financial damages or claims stemming from the use or misuse of any product we manufacture or sell. The purchaser assumes all responsibility for the safety, proper installation, performance, and applicability of these products. If you have any doubts or concerns about the installation, function, performance or proper use of any of our products, please call our toll free number before proceeding with the installation or use of the product
SHIPPING POLICY
Please note: B.C. Broncos will not pay premium shipping
for any reason. We will ship next day, same day, 3 day or any other
premium shipping method that you like but you will have to pay the cost and
take the risk that it will get to you when you want it and that it is what you
wanted. We will do our best to get what you want to you when you want it. But
premium shipping is extra work for us that we are doing for you as a favor and
we make no money on any shipping and will not refund shipping if things
do not turn out the way you expected.
We hope you find some valuable information on these pages. If you
need more information, give us a call or check back later. We will be updating
often. Input for improvement on this page or our products is always welcome.
|