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DRIVE TRAIN D20 TRANSFER CASE

 
D20 TRANSFER CASE REBUILD KITS

The Dana 20 transfer case has a 2.46:1 low gear ratio. In early 1973, Ford switch to a 2.34:1 low gear ratio. These transfer cases used two different shifter designs known as either the "J" pattern or "T" handle. The "T" handle was used from 1966 to 1972, and the "J" pattern from 1973 to 1977.

 

 

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Part Number
                   PART            

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22-14000
D20 DELUXE REBUILD KIT

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22-16000
D20 GASKET ONLY  KIT

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21-11501
SPUD SHAFT  DOUBLE  LIP SEAL HEAVY DUTY

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21-11502
SPUD SHAFT DOUBLE  LIP SEAL STANDARD DUTY

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21-11400
SPUD SHAFT BEARING

 

 
D20 STOCK SHIFTER

We have two New stock type shifters T-shifter (66-72) w/Boot  and J-shift (73-77) w/Boot.
Just unbolt your old shifter and install our new one. It mounts in the same place as original. Oilite bushings give smooth trouble-free shifting. Comes with boot and mounting hardware.

 

                       

 

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Part Number
                   PART            

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22-12011
 J SHIFT (73-77)

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22-12012
 T SHIFT (66-72)

 

 
D20 TWIN STICK SHIFTER CONVERSION

Dana 20 Twin Stick Shifters We get calls all the time about the Dana 20 being "hard to shift". After shifting hundreds of these T cases ourselves we would say it can take some finesse to shift the Dana 20. You can make it easier with the installation of a twin stick shifter. The twin sticks allow for shifting one rail at a time (front or rear) whereas the original shifters have both rails connected together, making it harder to shift. The twin sticks come with WH shifter knobs and mounting hardware.
 

The original twin stick for the J-shift transfer cases! Slight modification to shift rail and tunnel cover hole is necessary.

 

      

J SHIFT 1973-1977

                      T SHIFT 1966-1972

 

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Part Number
                   PART            

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22-12021
TWIN STICK  J SHIFT (73-77)

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22-12022
TWIN STICK  T SHIFT (66-72)

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22-12023
TWIN STICK SHIFTER BOOT

 

 
D20 GEAR GAWKER

The Gear Gawker clear cover for the D20, this is a great way to keep an eye on your D20 not just the fluid level but if you look close you can see if their are any metallic partials in the oil indicating a problem without taking the cover off, This is an easy way to check your D20 before you go to an event. But are they strong? These are made of 1/2 inch thick polycarbonate glass made for the view slits of armored vehicles. These covers will take a serious beating and hold up to temps over 600* without failing.

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Part Number
                   PART            

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21-30110
D20   GEAR GAWKER CLEAR COVER

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21-30120
435  GEAR GAWKER CLEAR COVER

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21-30130
203/205  GEAR GAWKER CLEAR COVER

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21-30141
ZF LEFT  GEAR GAWKER CLEAR COVER

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21-30142
ZF RIGHT  GEAR GAWKER CLEAR COVER

 

 
SNUBBER FOR STOCK TYPE CROSS MEMBER

This little part bolts on to the cross member and bumps up against the Dana 20. Made from polyurethane it is a little wider than stock in some cases you may need to re-drill the mounting hole to a 3/8.

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Part Number
                   PART            

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22-00310
TRANSFER CASE SNUBBER BLACK

 

 
STOCK TYPE TRANSMISSION / TRANSFER CASE MOUNTS

You can now replace the old rubber mounts with these new mounts made from polyurethane they come in come in blue or black.

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Part Number
                   PART            

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22-00210
TRANSFER CASE MOUNT BLACK

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22-00220
TRANSFER CASE MOUNT BLUE

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22-00201
HARDWARE  KIT

 

 
SPEEDO CABLE

 

 

 

 

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Part Number                PART                  

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11-70031

STOCK SPEEDO CABLE
 

 

 

 

 
SPEEDO GEAR

                       

 

 

 

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Part Number                PART                  

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22-00141

 16 TOOTH SPEEDO GEAR

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22-00142

 17 TOOTH SPEEDO GEAR

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22-00143

 18 TOOTH SPEEDO GEAR

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22-00144

 19 TOOTH SPEEDO GEAR

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22-00145

 20 TOOTH SPEEDO GEAR

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22-00146

 21 TOOTH SPEEDO GEAR

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22-00147

 SPEEDO GEAR CLIP
 

 

 

 

 

 

 
HEAVY DUTY DRIVE SHAFTS

These heavy duty drive shafts are custom built for B.C. Broncos to our specifications. With full length 7" splines, they are made to work with long travel suspensions without overextending or bottoming out. Assembled with high quality components including Spicer U-joints. All of our drive shafts are custom made per your length just give us a call and it us usually shipped to you within 2 days.

TEC TIP: The most common reason for u-joint failure is due to over tightening the u-bolts, use a short wrench to avoid over tighten the nuts. The transfer case side of the drive shaft torque is 20-25, The differential side of the drive shaft U BOLT torque is 8-15. ( Ford 1977 truck shop manual )

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Part Number
                   PART            

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25-11200
DRIVE SHAFT FRONT

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25-11100
DRIVE SHAFT REAR

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23-00030
U - JOINT SAVER
 

 

 
EXTREME DUTY DRIVE SHAFTS

These heavy duty drive shafts are custom built for YOU. With full length 7" splines, they are made to work with EXTREME long travel suspensions without overextending or bottoming out. Assembled with high quality components including Spicer U-joints.

TEC TIP: The most common reason for u-joint failure is due to over tightening the u-bolts, use a short wrench to avoid over tighten the nuts. The transfer case side of the drive shaft torque is 20-25, The differential side of the drive shaft U BOLT torque is 8-15. ( Ford 1977 truck shop manual )

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Part Number
                   PART            

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25-11120
EXTREME ANGLE DRIVE SHAFT

 

 
U-JOINT SAVER

The U-joint saver keeps the caps on your u-joint. It prevents you from loosing a u-joint cup when you go to install a drive shaft at home It comes in really handy on your spare drive shaft, it really sucks when you go and get your spare drive shaft and a u-joint cap is missing or it is laying there but missing some of the bearings. This is the best tool for the money, it will save you so much aggravation and TIME.                                                                                                

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Part Number                PART                  

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23-00030

U-JOINT SAVER (1310 STANDARD FOR BRONCOS)
 
TRANSMISSION & TRANSFER CASE HARDWARE

When you put in a new drive shaft it is a good idea to use new hardware, The upper bolts we carry are 12 point witch has a smaller head allowing you to use a 5/16 gear wrench. The lower u-bolt kit are the correct ones for the stock 1310 type u-joint.

    

 

TEC TIP: The most common reason for u-joint failure is due to over tightening the u-bolts, use a short wrench to avoid over tighten the nuts. The transfer case side of the drive shaft torque is 20-25, The differential side of the drive shaft U BOLT torque is 8-15. ( Ford 1977 truck shop manual )

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Part Number
                   PART            

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25-21000
DRIVE SHAFT BOLTS

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25-30000
SPICER DRIVE SHAFT U-BOLT KIT (2 U BOLTS 4 NUTS 4 LOCK WASHERS)

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25-21010
DRIVE SHAFT BOLT KIT
 

 



BC Broncos -110 Business Drive / PO BOX 69 Ingram, TX 78025
Tech line: (830) 367-1300 Order line: (888) 304-2945 <Fax: (830) 367-1304