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Classic & Custom Restoration

 

CARBURETED FUEL SYSTEM COMPONENTS

 
23 GALLON MAIN FUEL TANK

The ultimate Early Bronco fuel tank is here! Newly re-designed with cleaner lines and an ingenious new mounting system but we didn't stop there we designed the tank with a bigger opening in the top giving you the ability to mount a fuel pump and filter in the tank, (keeping the pump submerged in fuel helps keep it cool extending it's life 10X) this also acts as a sump to help keep the fuel around the pump while climbing hills (an internal accumulator tank). We also just added a new feature We now Weld A/N fittings to the fuel pickup and return so you can have a positive fuel line connection to the tank. This replacement fuel tank is designed to withstand years of hard-core four wheeling. We don't use any mounting straps on our tank, they can get snagged on something allowing the tank to fall out. The new track-mount system allows you to bolt the brackets to the frame and mount the tank in any Bronco, regardless of body lift, as high as possible to get maximum ground clearance. This tank is designed to take advantage of all available space to maximize fuel capacity, increasing your range. The kit includes: tank, mounting brackets, sender, hardware and instructions. The optional skid plate can be bolted on using the same track system.

23 gal fuel tank

In this picture you see how we can install a fuel pump the tank. The hole is large enough to get your hand in the tank to bolt a fuel pump to the mount on the bottom of the tank. The top plate holds the sending unit and the connection for the fuel pump.

In the second picture you can see all of the inlets, starting from the left you have #1 -6 A/N vent/return #2 -6 A/N fuel pickup #3 1-3/4"fuel filler #4 5/8" filler vent #5 vent/return.

The last picture shows the A/N fittings and Stainless Steel braided hoses installed.

Close up on the tank connectionsAN fittings on tank

This picture shows how to mount the optional skid plate to the tank

 

                

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Part Number
                 PART              

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11-11011

23-GAL MAIN TANK

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11-11012
23-GAL MAIN TANK FOR FRAME MOUNTED PUMP

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11-11013
23-GAL MAIN TANK FOR IN-TANK PUMP

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11-11015

3/16 SKID PLATE

Free pump install when you order the pump with the tank

The tank is the same but the fittings or pickup are different.

 

 
IN-TANK FUEL PUMPS & FILTERS

This is the pump you need when you use factory Ford Fuel Injection and want to use an in-tank pump. The great thing about having the fuel pump in the tank is you don't have anything extra taking up the very limited space in the engine compartment like high and low pressure fuel pumps and an accumulator filter. The biggest reason for electric fuel pumps fail is from over heating, buy putting the pump in the tank, the fuel keeps the pump cool extending it's life. This pump is a standard replacement mustang fuel pump and filter strainer so the fuel pressure (40 psi) and flow rate (40-50 gph) are exactly what you need when doing an EFI swap.

 

 

 

 

Free pump install when you order the pump with the tank

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Part Number
                PART               

11-30121
LOW PRESSURE IN-TANK FUEL PUMP

11-50032
LOW PRESSURE IN-TANK FILTER

11-30010
STOCK FUEL PUMP NON VACUUMN

 

 
FUEL TANK FILLER HOSE

 

 

 

 

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Part Number           PART                     

11-60031 MAIN TANK FILLER HOSE KIT

11-60032 MAIN TANK FILLER HOSE ADAPTOR KIT FOR 76-77 WITH 2 1/4" FILLER

11-60011 FILLER HOSE ADAPTER ONLY

11-61100 STOCK SIDE TANK 90* FILLER HOSE

11-60010 1 FOOT OF 1 3/4 FILLER HOSE ONLY

11-60020 1 FOOT OF 5/8 VENT HOSE ONLY

 

 
FUEL CAP

New aluminum fuel caps up date the look of your Bronco just by twisting on a new cap

Aluminum fuel cap

fuel caps

As you can see their are two different types of cap the longer one is for the 71-77

and the shorter one is for the 66-70

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Part Number
              PART                 

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11-10011
66-70 short fuel cap

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11-10012
71-77 long fuel cap

 

 
FUEL TANK SENDING UNIT

The sending unit comes with our tank. This is a replacement unit with the 5 screw holes (round plate). This is a standard in the aftermarket. We used this on our early style fuel tanks (for about 5 years) until we made the change to the in-tank fuel pump design  in 2006. Now we use a 16 hole (square plate) design. The plate is different but the sender is the same. This sender will work with a stock Early Bronco fuel gauge or any aftermarket fuel gauge that requires a ohm range from 10 to 70, meaning that if you test your fuel gauge, you should get around 10 ohms when the tank is full and around 70 ohms when it is empty. 

fuel sender 5 holefuel sender with plate

stock main tank sender

 

 

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Part Number
              PART                 

11-21021
SENDING UNIT 5 SCREW

11-21022
SENDING UNIT NEW BC TANK

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11-21011
STOCK SENDING UNIT MAIN TANK 66-76

11-23010
STOCK SENDING UNIT GASKET

 

 
JET QUADRAJET CARBURETORS

 

The Quadrajet carburetor has gained a legendary reputation for off-road performance. Folks running Holleys and other carburetors understand the frustration of the engine sputtering and dying whenever the terrain gets rough. More than just pride suffers--starters overheat from constant cranking, batteries get drained, drive train components get hammered from constant assault and failure on the same obstacle. Not to mention the frustration of everyone in the line of rigs piling up behind you on the trail.

The Quadrajet is the solution. We've had our Broncos over some of the most extreme trails from the Hammers to Moab, our Quadrajets never stumble. Many folks figure we must be running fuel injection—until they look under the hood!

B.C. Broncos offers professionally rebuilt Quadrajets that have been specially prepared for off-road, as well as adapters to install them on your Bronco. Get a Quadrajet and make yourself, your Bronco and everyone who wheels with you much happier!

NOTE: Carburetors are thoroughly cleaned and inspected, then professionally rebuilt using quality components.

                                                         

 

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Part Number               PART                 

11-71111 JET CARBURETOR STAGE 1

11-71112 JET CARBURETOR STAGE 2

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11-71113 JET CARBURETOR STAGE 3

 

 
Quadrajet Adapter Kit

This is the kit you need when you install a Qjet on your Ford motor. The kit comes with an aluminum adapter, mounting gaskets, filter base gasket, 90* brass fitting and all mounting hardware. Just bolt it on and go.

 

 

                                       

           

 

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Part Number               PART                 

11-71120

ADAPTER KIT

 

 
AIR CLEANER STUD

 

This is a standard 1/4" X 4.5" stud for the air filter and comes with a wing nut.

 

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Part Number
              PART                 

11-71230
Air cleaner stud

 

 
 BASE AIR CLEANER

This 13.5" Ford Motor Sport air cleaner is a nice set up it comes with everything you need to replace your old stock air cleaner. High quality chrome top and bottom, the bottom also has a rolled lip so as not to cut the gasket and a stamped knockout to put in a fresh air breather.

 

upgrade air filter installed on air cleaner kit

 

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Part Number               PART                 

11-71210 FORD MOTOR SPORT AIR CLEANER 13"

11-71211 FORD MOTOR SPORT AIR CLEANER 13" WITH 2 5/8" BLUE WASHABLE UPGRAED AIR FILTER

11-71212 FORD MOTOR SPORT AIR CLEANER 13" WITH 2" BLUE WASHABLE UPGRAED AIR FILTER

 

 
OFFSET AIR CLEANER BASE

If you run a DUI distributor you mite need this it is a drop base and the center is offset allowing you to run a larger cap. This is just the lower half of a standard 14" air cleaner it just sets the air cleaner a few inches back toward the firewall and comes with an offset bolt.

 

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Part Number
              PART                 

11-71220
Offset air cleaner base
 
WASHABLE AIR FILTER 13"

This washable air filter will replace the filter on the Ford motorsport 13" air filter

Blue air filter filter info

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Part Number               PART                 

filter

11-71221 REPLACEMENT WASHABLE AIR FILTER 13" X 2"

filter

11-71222 REPLACEMENT WASHABLE AIR FILTER 13" X 2 5/8"

 

 
THROTTLE CABLE

We developed this throttle cable kit especially for carbureted Early Broncos with a 4 brl.carb. This kit affords precise throttle control beyond that of the stock mechanical linkage. Includes cable, mounting brackets, hardware, wedge washers and instructions.

 Click here to see why you need to use the wedge washers.

                                                 

 

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Part Number               PART                 

11-71021 STAINLESS STEEL THROTTLE CABLE 4 BRL. CARB

2BRL SS

11-71025 STAINLESS STEEL THROTTLE CABLE STOCK 2 BRL. CARB

11-71020 BLACK COATED THROTTLE CABLE 4 BRL. CARB

2 BRL

11-71024 BLACK COATED THROTTLE CABLESTOCK 2 BRL. CARB

11-71023 RETURN SPRING

 

 
DUAL THROTTLE RETURN SPRING

A dual return spring is a requirement in racing but is even a good idea for the average 4x4. These springs are weighted correctly to give a nice peddle feel and they are stainless steel to keep them from rusting.

 

 

 

 

 

           

 

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Part Number
              PART                 

11-71023

RETURN SPRING

 

 
KICK DOWN CABLE

 

 

 

 

                          

                                                             C-4                        C-6/ AOD

 

 

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Part Number               PART                 

11-71011 KICK DOWN C-4

11-71012 KICK DOWN C-6, AOD

11-71022 KICK DOWN BRACKET

 

 
FUEL LINE MOUNTING CLAMPS

The fuel line mounts are made for the Early Bronco to hold a 3/8 fuel line a 5/16 return line and a 3/16 brake line. To install just remove the stock plastic clamps (upper right) thread the stock hole with a 3/8 16 tap and bolt on the mounts. The mounts are a 3 piece kit made out of Aluminum (1 upper, 1 lower) and come with one 3/8 stainless steel socket cap screw. The 18 piece kit is 6 clamps (6 upper, 6 lower) and 6 Stainless Steel socket cap screws.

       

 

What if all of your stock mounts are missing how do you know where the new mounts go? We checked several frames and they were the same, on most of the mounts an inch + or - either way won't make a difference. start your measurement from the front left frame rail the first hole for the mount will be at about 24", 40", 54", 91" and the last at 110"

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Part Number              PART                  

11-60051

1 FUEL LINE CLAMP AND BOLT

11-60050

6 FUEL LINE CLAMPS AND BOLTS

 

 
STEEL FUEL LINE KIT

The lines: We have several options with these fuel lines, you have the choice of the carbureted set or the EFI set you also have the choice of getting them as a deluxe set. When we designed these lines we kept in mind that some Bronco guys would be using their side tank and some would not, some would run an electric fuel pump and some would use there mechanical one. We decided that the best solution would be to put in a removable 8" line right where the side tank and fuel selector valve are located, so that any of those options could be added or removed at anytime. The lines are zinc coated 3/8" and 5/16" steel line, C&C bent and then double flared to assure a good seal.

The Front line: This line starts at about the oil filter, on top of the frame and then drops down over the side and runs along the frame until where the side tank and selector valve tie in. This line has an inverted flair fitting on one side and a 3/8 hose barb on the other, you can replace this fitting with an AN fitting if you want to use steel braided flex hose from the hard line to the fuel rails.

The Center line: This line is only 8" long so it can be removed so that you can thread hose barbs on to the other two lines this then allows you to plum in or remove a side tank, fuel selector, or an electric fuel pump. You can replace these fittings with an AN fittings if you want to use steel braided flex hose from the hard line to what ever you want to plum in.

The Rear line: This line continues on to about 6 inches before the rear cross member so that you can add in a fuel pump or a thread on the optional fuel filter. You can replace the fitting with an AN fitting if you want to use steel braided flex hose from the hard line to the fuel tank.

The Deluxe upgrade: This upgrade makes this a true bolt in kit  it comes with the Fuel line mounts, high pressure fuel filter and filter quick disconnect.

The difference between the 2 tank kit and the 1 tank kit is that the 2 tank kit comes with barb fittings and no 8" line while the 1 tank kit has the 8" line and no barbed fittings for the side tank.

  

    fuel lines                          deluxe line kit

 

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Part Number                  PART              

11-60421 DELUXE FUEL LINE KIT 2 TANK

11-60411 DELUXE FUEL LINE KIT1 TANK

11-60420 FUEL LINES ONLY 2 TANK

11-60410 FUEL LINES ONLY 1 TANK

11-50021 REPLACEMENT FILTER

 

 
FRAME MOUNTED FUEL PUMPS

 

 

 

low pressure fuel pump bolted to a stock hole in the frame near the transmission cross member, plumed into our steel fuel line kit. The pump could have been mounted better and plumed direct with different fittings but we would have had to drill a new hole in the frame but we wanted to show it could be mounted without drilling extra holes.

                  

 

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Part Number         PART                       

11-30111 LOW PRESSURE FUEL PUMP

 

 
ELECTRIC FUEL TANK SELECTOR VALVES

These electric fuel tank selector valves replace the old manual tank selector under your seat for easy, trouble-free operation. The 3-port valve is the solution for carbureted vehicles or can be used with a transfer pump to move fuel from the side tank to the main tank. Best of all, it can be easily wired to the existing fuel gauge selector switch on your dash, so you can switch the fuel gauge between tanks at the same time you switch tanks for fuel delivery while eliminating the manual valve on the floor.

6 port selector valve

 

 

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Part Number
            PART                   

11-40130
IN DASH FUEL SELECTOR SWITCH

11-40010
3 PORT STOCK  MANUAL

11-40110
3 PORT  ELECTRIC

 

 
FUEL FILTER/ACCUMULATOR

 

This ingenious innovation from B.C. Broncos takes the fuel accumulator concept one step further. Now you can combat fuel starvation while assuring clean fuel and eliminating the potential of sediment buildup in the accumulator! Uses standard spin-on fuel filters available at any parts store. The kit comes complete with filter and all fittings you need to install into your existing fuel system.

                            

 

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Part Number               PART                 

11-50011 ACCUMULATOR TANK LONG

11-50012 ACCUMULATOR TANK SHORT

 

 


BC Broncos -110 Business Drive / PO BOX 69 Ingram, TX 78025
Tech line: (830) 367-1300 Order line: (888) 304-2945 <Fax: (830) 367-1304


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