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STAK SPECIFICATIONS |
How the “Monster Box” is built
HousingThe Monster Box Transfer Case housing is manufactured from cast 356 alloy aluminum and hardened to a T6 condition. We fully CNC machine the entire profile and bearing locations ensuring all tight tolerances are maintained. Our Housing utilizes an extremely thick wall to guarantee that case deflection under heavy acceleration is not an issue.
GearsThe gears of the Monster Box are manufactured from ASTM Alloy 8620 and heat treated to Rockwell “C” 58-60. Our gears are helical cut and very robust in comparison to other factory and aftermarket transfer cases. We DO NOT utilize Synchronizers in our transfer case.
Gear SelectionWe offer multiple gear ratios for the Monster Box Transfer Case. The 3-speed transfer case gear options are as follows:
Shafts
Like our gears, the shafts of the Monster Box are manufactured from ASTM Alloy 8620 and heat treated to Rockwell “C” 58-60. We produce our output shafts in the Heavy Duty 32 spline configuration. This allows you a wide range of yoke options to fit your individual needs. Yokes and FlangesBecause we use 32 splines on our output shafts, a large number of yoke and flange options are available to the consumer. We offer the following:
Our shafts will also accommodate most 32 spline yokes and flanges from the aftermarket 4x4 industry. BearingsWe use only the highest quality bearings available. Our transfer case employs tapered roller bearings on ALL of the shafts, as well as caged needle bearings on all internal gear to shaft transitions. We also use radial thrust bearings between all of the gears and shafts as well. FastenersWe use in excess of 30 3/8-16 Stainless Steel Socket Head Cap Screws in our assembly to guarantee a long and durable life. ClockingOur Transfer Case is clockable in 4 degree increments up to 360 degrees. This allows the consumer to “fine tune” the installation for their particular needs. Speedometer Plug Information Front B Box Dimensions Top B Box Dimensions
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OPTIONS FOR STAK TRANSFER CASE |
ShiftersWe offer two different shifter configurations. The first is our “Universal Shifter”. It consists of either two or three levers, horizontal to the front of the transfer case. The consumer may pivot, shorten, and modify as necessary to fit their individual application. The second option is our “TJ” Style shifter. This shifter is designed to fit through the factory hole in a Jeep TJ. Because of the innumerable variables in vehicles such as transmissions, long arm suspension systems, flat skid plates, Etc., slight modification to your floor or console may be necessary. Parking BrakeA rear output parking brake is available as an option on all of our transfer cases. This kit includes the rotor, caliper, mounting brackets, rear mounting flange, and all necessary mounting hardware. You will need to supply a handle and cable to complete the installation. Some driveline modifications may be necessary. This kit can be retrofitted after the time of purchase as well. Vehicle Speed SensorOur VSS is a factory Jeep Rubicon sending unit. It is a direct plug in to 2003-2006 Jeep Wranglers and is easily adapted to the 1997-2002 Wranglers. If your application utilizes a mechanical drive speedometer, then you will need to replace your factory speedometer with an aftermarket unit like the ones from Auto Meter or Dakota Digital. Our VSS sends three pulses per revolution of the rear output shaft. If you need a different signal or pulse count, there are several aftermarket “signal converters” available.
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STAK WARRANTY |
STaK 4X4, Inc. warranties all of its assemblies and materials for 12 months from the date of purchase. All STaK 4X4, Inc. items purchased from StaK4X4, Inc. or any of its distributors and dealers will be covered. If within the warranty period the product fails due to material or assembly malfunction, STaK 4X4, Inc. will either replace or repair the malfunctioned product. Any misuse of a STaK 4X4, Inc. product will immediately void the warranty. STaK 4X4, Inc. reserves the right to limit the warranty for any racing or competitive use. Any material or assembly malfunction must be returned directly to point of purchase for review. If found defective by the reseller, such reseller will forward the malfunctioning item(s) to STaK 4X4, Inc. for further review. If STaK 4X4, Inc. determines that the item (s) has malfunctioned, it will provide STaK 4X4, Inc. internal labor and replacement parts at no cost to the customer. If STaK 4X4, Inc. finds no malfunction with the item, STaK 4X4, Inc. will either repair, at owners cost, or return un-repaired item to owner at owners discretion. STaK 4X4, Inc.’s obligation under this warranty is to repair or replace at STaK 4X4, Inc.’s option, of the defective product. Any cost for removal, installation, re-installation, freight charges, towing, or consequential damages are expressly excluded from this warranty. STaK 4X4, Inc. will not be held responsible for any product returned without written authorization. This warranty shall not apply to any product that has been subject to accident, negligence, alteration, misuse or abuse. This warranty gives you specific legal right and you may have other rights, which may vary from state to state.
STaK 4x4 Terms and Policies FIT and TOLERANCES: All parts sold by STaK4x4 are the results of countless hours of research, testing, fitting and refining. Jeep® vehicles have a large tolerance from vehicle to vehicle. In addition to the factory tolerances, most people install other than factory equipment (aftermarket add-ons). STaK 4x4 has done the best job we can to insure that our parts fit with some of the possibilities. However, you may find it necessary to grind, elongate, bend, or force the parts you buy to fit on your rig. Be sure that you want to install them before you modify them. Please use common sense when installing these parts and let us know how we can improve them.
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HEAVY DUTY
DRIVE SHAFTS |
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These heavy duty drive shafts are custom built for B.C. Broncos to our specifications. With full length 7" splines, they are made to work with long travel suspensions without overextending or bottoming out. Assembled with high quality components including Spicer U-joints. All of our drive shafts are custom made per your length just give us a call and it us usually shipped to you within 2 days. TEC TIP: The most common reason for u-joint failure is due to over tightening the u-bolts, use a short wrench to avoid over tighten the nuts. The transfer case side of the drive shaft torque is 20-25, The differential side of the drive shaft U BOLT torque is 8-15. ( Ford 1977 truck shop manual )
ALL OF OUR DRIVE SHAFTS NOW COME WITH A FREE U-JOINT SAVER
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EXTREME DUTY DRIVE SHAFTS |
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These heavy duty drive shafts are custom built for YOU With full length 7" splines, they are made to work with EXTREME long travel suspensions without overextending or bottoming out. Assembled with high quality components including Spicer U-joints. TEC TIP: The most common reason for u-joint failure is due to over tightening the u-bolts, use a short wrench to avoid over tighten the nuts. The transfer case side of the drive shaft torque is 20-25, The differential side of the drive shaft U BOLT torque is 8-15. ( Ford 1977 truck shop manual )
ALL OF OUR DRIVE SHAFTS NOW COME WITH A FREE U-JOINT SAVER
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U-JOINT SAVER |
The U-joint saver keeps the caps on your u-joint. It prevents you from loosing a u-joint cup when you go to install a drive shaft at home It comes in really handy on your spair drive shaft, it really sucks when you go and get your spare drive shaft and a u-joint cap is missing or it is laying there but missing some of the bearings. This is the best tool for the money, it will save you so much aggravation and TIME.
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TRANSMISSION & TRANSFER CASE
HARDWARE |
When you put in a new drive shaft it is a good idea to use new hardware, The upper bolts we carry are 12 point witch has a smaller head allowing you to use a 5/16 gear wrinch. The lower u-bolt kit are the correct ones for the stock 1310 type u-joint.
TEC TIP: The most common reason for u-joint failure is due to over tightening the u-bolts, use a short wrench to avoid over tighten the nuts. The transfer case side of the drive shaft torque is 20-25, The differential side of the drive shaft U BOLT torque is 8-15. ( Ford 1977 truck shop manual )
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PLEASE READ THE FOLLOWING Before ordering products from B.C. Broncos, please read the following information, including warranty information and statement of liability. By placing an order to purchase products from B.C. Broncos, you are confirming that you have read and agree to our warranty and statement of liability. INTERNET PRODUCT & PRICING POLICY WARRANTY POLICY RETURNED GOODS POLICY STATEMENT OF LIMITED LIABILITY SHIPPING POLICY |
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